French fries production line with a capacity of up to 5 t/h of raw material

French fries production line with a capacity of up to 5 t/h of raw material I. FEMIA 2-chamber washer and descaler with a threshold receiving conveyor Dimensions:

• Total length – 6,450 mm;
• Total width – 2,190 mm;
• Total height – 2,400 mm.

Descaling chamber: Overall dimensions

• Length – 4,280 mm
• Width – 2,190 mm;
• Height – 1,700 mm.

Internal dimensions:

• Length – 4,000 mm;
• Width – 1,240 mm;
• Depth – 1,390 mm.

Drainage chamber: Overall dimensions

• Length – 2,320 mm
• Width – 1,860 mm;
• Height – 880 mm.

Internal dimensions:

• Length – 840 mm;
• Width – 1,500 mm;
• Depth – 600 mm.

Threshold receiving conveyor:

Dimensions:

• Tape length – 2,700 mm;
• Tape width – 670 mm;
• Threshold height – 70 mm;
• Threshold width – 600 mm;
• Spacing between thresholds – 170 mm.

Technical data:

• The water circulation system consists of 5 circuits powered by 1 collector, the turbulent water

movement is generated by nozzles located on the piping of individual circuits

• Water pump - power 10 kW;
• The raw material is transferred from the descaling chamber using a water stream from the nozzles,

and it is collected via a water jet belt conveyor with threshold (drainage) belt

• Bathtubs and conveyor made of stainless steel
• Construction of a water circulation system – galvanized steel pipes

II. Potato drum washer with water spray: Drum made of acid-resistant steel, housing made of acid-resistant steel, structure - carbon steel.

Dimensions:

• Length – 5.100 mm;
• Width – 1.200 mm;
• Height – 2.500 mm.

Technical data:

• Installed power - 1.5 kW;
• Capacity max. – up to 5000 kg/h;
• Water demand – 4000 l/h;
• Drum revolutions – 12 U/min;
• Drum diameter - 900 mm;
• Drum length – 3.800 mm;
• Weight – 1.775 kg.

III. Weighing and steam pressure scalding unit with a thresholds feeder or raw materials Dimensions:

• Total length - 10,500 mm;
• Total width - 3,400 mm;
• Total height - 5,100 mm.

The team includes the following devices:

• Loading conveyor onto the weigher - threshold - modular belt;

- Length of the charging part – 1,300 mm;

- Length of the rising part – 5,900 mm;

- Length of the discharge part – 500 mm.

- Width - 750 mm;

- Lifting height - 6,000 mm;

- Threshold height - 70 mm;

- Spacing between thresholds - 110 mm;

• Raw material portion weigher - strain gauge;

- Belt width - 800 mm;

- Belt length – 1.700 mm;

- The valve opens with a pneumatic actuator

• Dimensions of the scalding unit:

- Length – 4.500 mm;

- Width – 3.400 mm;

- Height – 3.800 mm;

- Height with weigher – 5.100 mm;

• Steam infuser (pear) Universal 600:

- Manufacturer - Paul Kuntz CO GmbH, Germany;

- Capacity of the pressure infuser - 800 l;

- Operating pressure of the infuser - up to 14 atm;

- Steam consumption per 1 kg of raw material - approx. 0.3 kg;

- Length of the raw material brewing cycle - depends on the steam pressure;

- Feed - opening and closing - steam actuator;

• Hopper for the scalded raw material;
• Screw receiver - unloading from the chute;

- Screw length – 2.200 mm;

- Screw cross-section - 300 mm;

• Steam expansion tank - 1000 l;
• Set of automatic valves and pressure piping;
• Capacity up to 6 t/h;
• Entirely made of stainless steel.

IV. Roller wiper, 8-brush Dimensions:

• Length – 3,970 mm;
• Width – 1,900 mm;
• Height – 2,680 mm;

Technical data:

• Producer – MEGA Bełżyce;
• Year of production – 2010;
• Roller length – 3,000 mm;
• Brush rollers driven by four motors with geared motors;
• Power of each engine – 1.5 kW;
• Screw drive – approx. 3kW;
• Weight of the device – 1,200 kg.

V. Inspection table Overall dimensions:

• Length - 6,200 mm;
• Width – 1,300 mm;
• Height – 1,900 mm (with lighting)

Technical data:

• Polyurethane tape - white;
• Tape length – 6,000 mm;
• Tape width - 800 mm;
• Height to the working surface of the belt - 1,250 mm (adjustable ± 400 mm;
• Motor – gear motor – 0.57 kW – 1,310 U/min;
• Four illuminating lamps;
• On four swivel wheels;
• Made entirely of stainless steel.

VI. Descaler

Dimensions:

• Length: 2,000 mm;
• Width: 950 mm;
• Height: 1,700 mm.

Technical data:

• Dimensions of the descaling tank:

- Diameter: Ø 1,100 mm;

- Height: 800 mm;

• Filling dimensions: 800 mm x 600 mm;
• Filling height: 1,150 mm;
• Discharge dimensions: 320mm x 320mm;
• Dump height: 1,650 mm;

VII. Urschel slicer Dimensions:

• Length - 2.277 mm;
• Width - 2.034 mm;
• Height - 1.671 mm.

Technical data:

• Producer - Urschel;
• Model - Q (QuantiCut Dicer);
• Maximum dimensions of the cut product - 254 mm (in each direction);
• Engine power - 7.5 kW;
• Efficiency depending on the cutting size – 6 - 10 t/h;
• Hinged lids and sliding lids provide easy access and simplify cleaning;
• Prepared for continuous operation;
• Cuts - slices, bars, cubes;
• Very easy replacement of knife systems - by 1 person;
• The machine is used for cutting various types of vegetables - potatoes, carrots, beets,

turnips, parsley, celery, pineapples, peppers and many other  types of vegetables;

• Current equipment for the cube – 10x10x10 mm (LxWxH);
• Made of stainless steel.

VIII. Threshold feeder from the slicer to the blancher Dimensions:

• Total length - 4,000 mm;
• Total width - 1,250 mm;
• Dump height - 2,400 mm;

Technical data:

• Loading height - 600 mm;
• Threshold tape, polyethylene;
• Tilt angle - 45°;
• Working length of the tape - 3,800 mm;
• Total width of the belt - 420 mm;
• Working width of the belt - 300 mm;
• Height of drivers - 80 mm;
• Distance between drivers - 450 mm;
• Drive - motor drum;
• Drip gutter under the tape;
• Construction - stainless steel;
• All swivel wheels with locks.

IX. French fry pre-blanching machine, Mather &Platt Dimensions:

• Total length - 5,100 mm;
• Total width - 2,100 mm;
• Total height - 2,630 mm.

Technical data:

• Producer - S.A. Mather & Platt, Paris, France;
• Bowl length – 4,100 mm;
• Bowl cross-section – 1,900 mm;
• Filling cross-section - Ø 400 mm;
• Discharge cross-section – Ø 400 mm;
• Steam power - open system - V-shaped pipes with holes along the entire length of the bowl;
• Ability to measure the temperature at the input and output of the raw material;
• Water level overflows in the bowl (right and left);
• Bottom drains in the bowl - in the front and rear parts;
• Water supply from the front at the hopper and in the middle part of the right side of the bowl;
• Top strip with hooks to lift the hood;
• Drive power - 2.2 kW - 1,440 rpm (Bauknecht);
• Gear ratio with smooth speed control;
• Gear manufacturer - Ruba Fabrik;
• Made of stainless steel.

X. Feeding conveyor from the pre-blanching blancher on the Cabinplant final blanching machine Dimensions:

• Total length – 4,860 mm;
• Total width – 822 mm;
• Total height – 1,000 mm.

Technical data:

• Producer – Cabinplant, Denmark;
• Working length of the belt – 4,700 mm;
• Working width of the belt – 400 mm;
• Plastic modular tape;
• Drip gutter;
• Made of: completely stainless steel.



XI. Final blanching machine Mather & Platt Dimensions:

• Total length - 5,100 mm;
• Total width - 2,100 mm;
• Total height - 2,630 mm.

Technical data:

• Producer - S.A. Mather & Platt, Paris, France;
• Bowl length – 4,100 mm;
• Bowl cross-section – 1,900 mm;
• Filling cross-section - Ø 400 mm;
• Discharge cross-section – Ø 400 mm;
• Steam power - open system - V-shaped pipes with holes along the entire length of the bowl;
• Ability to measure the temperature at the input and output of the raw material;
• Water level overflows in the bowl (right and left);
• Bottom drains in the bowl - in the front and rear parts;
• Water supply from the front at the hopper and in the middle part of the right side of the bowl;
• Top strip with hooks to lift the hood;
• Drive power - 2.2 kW - 1,440 rpm (Bauknecht);
• Gear ratio with smooth speed control;
• Gear manufacturer - Ruba Fabrik;
• Made of stainless steel.

XII. Vibrating dryer between the final blanching machine and the fryer Dimensions:

• Length - 5,400 mm;
• Width - 1,100 mm;
• Height - 1,360 mm.

Technical data:

• Length of vibrating chute - 4,700 mm;
• Vibrating chute width - 600 mm;
• Length of the slotted sieve in the gutter - 3.070 mm;
• Dimension of the gap in the mesh - 0.5 x 50 mm;
• Motor - 1.95 kW;
• Electric power supply;
• Made of stainless steel.

XIII. Fryer NON The fat in the frying tub is heated by a tubular heater using thermal oil. Heater performance adjusted to the energy demand of the fryer. Dimensions :

• Total length - 7,400 mm;
• Total width - 2,000 mm;
• Total height - 2,650 mm.

Technical data:

• Efficiency - up to 3 tons/h when frying products;
• Hydraulic system for lowering the frying tub and lifting the upper cover of the fryer;
• Bathtub, top cover and horizontal structure made of stainless steel;
• Legs made of carbon steel - varnished and covered with stainless steel;
• Stainless steel control box: belt drive, hydraulic drive, bathtub lifting/lowering,

circulation pump drive oil; oil temperature control;

• Tape width - 1,000 mm;
• Depth of the bathtub including the tubular heater - 700 mm.

Equipped with:

• Cooking oil circulation pump;
• Oil strainer;
• Peripheral oil tank approx. 2000 l

ATTENTION!!! – The device is currently undergoing a comprehensive renovation. XIV. Cooler for fries after frying Dimensions:

• Total length - 6,550 mm;
• Total width - 950 mm;
• Total height - 2,000 mm.

Technical data:

• Conveyor mesh length - 3 x 5.900 mm;
• Conveyor belt width - 3 x 750 mm;
• Bar tape - stainless steel;
• The space between the grids vertically (clearance for the product) - 130 mm;
• Completely stainless.
• Additionally equipped with coolers with glycol fans.

XV. Freezing tunnel feeder Dimensions:

• Length – 4,340 mm;
• Width – 1,170 mm;
• Dumping height - 3,000 mm;
• Filling height - 1.000 mm.

Technical data

• Working belt width – 970 mm;
• Distance between drivers – 200 mm;
• Drive height – 50 mm;
• Adjustable legs;
• Has a drip gutter;
• Made of stainless steel.

XVI. Justus Starfrost Freezing Tunnel Dimensions:

• Total length - 14,000 mm;
• Total width - 5,700 mm;
• Total height - 4,500 mm.

Technical data:

• Producer - Justus Starfrost;
• Model - Turbo Twin Pass 86.5;
• Capacity at +21°C / -18°C - approx. 6,000 kg/h (green peas);
• Required cooling power - 780 kW at 6,000 kg/h of peas;
• Refrigerant - NH3, pumped;
• Evaporation temperature - -34°C at the evaporator outlet;
• Total number of fans – 7 pcs.
• Pre-freezing zone fans - 3 x 11 kW;
• Freezing zone fans - 4 x 11 kW;
• Number of evaporators - 3;
• Size of evaporators - 1.1 m³;
• NH3 power connection – fi. 60.3mm;
• NH3 suction connection – fi. 114.3mm;
• Belt drive - 2 x 0.75 kW;
• Water demand for defrosting - quantity: 40 m³/hour; temperature: +20°C; pressure:2 bar;
• Water requirement for washing the belt - quantity: 1.7 l/sec; pressure: 2 bar;
• Total installed power - 82 kW;
• Total length - 14,000 mm;
• Tape width - 1.520 mm;
• Mesh tape (stainless steel) - 72-24-16 mm.